What is the best tool to use to cut metal?

What is the best tool to use to cut metal? - Fix It Cape Town

When it comes to working with metal, whether you’re a DIY enthusiast or a professional, having the right tools for cutting metal is essential. Cutting metal can be a challenging task, but with the right tools, it becomes much easier and more efficient. In this article, we will explore the most effective and efficient tools for cutting metal and how they can make your projects smoother and more successful.

1. Angle Grinder

The angle grinder is a versatile tool that can be used for a variety of cutting tasks, including cutting metal. It features a spinning disc or wheel that can easily cut through metal with precision. With the right blade, an angle grinder can make clean and precise cuts in different types of metal. It is a popular choice for many DIY enthusiasts due to its affordability and versatility.

2. Plasma Cutter

If you’re working with thicker metals, a plasma cutter is an excellent tool to have. It uses a high-temperature plasma arc to melt through metal, making precise and efficient cuts. Plasma cutters are incredibly fast and can successfully cut through rusted and painted metals without any difficulties. They are commonly used in industrial settings but have become more accessible for personal use in recent years.

3. Metal Bandsaw

A metal bandsaw is a powerful tool designed specifically for cutting metal. It features a continuous loop of teethed blade that is stretched across two wheels. The teeth on the blade are designed to cut through metal, making it an ideal tool for precision cutting. Metal bandsaws are commonly used in workshops and fabrication shops due to their accuracy and ability to cut through thick metal stock.

4. Cut-off Saw

Cut-off saws, also known as chop saws, are widely used for cutting metal. They feature a circular metal cutting blade that spins at high speeds to make quick and clean cuts through metal. Cut-off saws are available in different sizes and power options to suit various cutting needs. They are portable and easy to use, making them a favorite choice for metalworkers on the go.

5. Shears

Shears are handheld cutting tools designed for cutting sheet metal and thinner materials. They come in various designs, including straight-cut shears, aviation snips, and nibblers. Shears provide precise and clean cuts but are best suited for smaller metal cutting tasks. They are affordable and easy to use, making them a must-have tool for any metalworker.


Q: What safety precautions should I take when using metal cutting tools?
A: When working with metal cutting tools, it is essential to wear safety goggles, gloves, and protective clothing to prevent injuries. Additionally, make sure to read and follow the manufacturer’s instructions for each specific tool to ensure safe and proper use.

Q: What types of blades should I use with an angle grinder?
A: Angle grinders can use various types of blades for cutting metal, including abrasive cutoff discs, diamond blades, and metal cutting discs. The choice of the blade depends on the type of metal you are cutting and the desired cut quality.

Q: Can I use my woodworking tools to cut metal?
A: While some woodworking tools may be able to cut through thin metal, it is generally not recommended to use them for cutting metal. Metal cutting tools are specifically designed to handle the toughness and hardness of metal, providing better results and ensuring safety.


Working with metal requires the use of effective and efficient cutting tools. Whether you’re handling a DIY project or operating in a professional setting, having the right tools can make all the difference in achieving accurate and clean cuts. Angle grinders, plasma cutters, metal bandsaws, cut-off saws, and shears are some of the most popular and reliable tools for cutting metal. Choose the tool that matches your needs and safety requirements to ensure successful metal cutting projects.

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